Variables in Upset Forging Process
EFFECT OF FORGING EQUIPMENT ON FORGING PROCESS
Each type of forging press or machine (mechanical, hydraulic, screw, hammer) has unique stroke characteristics. One important variable that affects the forming process is press ram speed. Some machines have constant ram speeds (hydraulic press) while others have variable ram speeds (mechanical press).
HYDRAULIC PRESS SIMULATION
Material :AlZn5.6Mg2.5Cu1.5
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :300°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Hydraulic
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
Material :CK45
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :1050°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Hydraulic
VIDEO
FORCE DURING UPSETTING PROCESS
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Material :Ti6Alv4
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :1200°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Hydraulic
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
Material :CuZn40Al2
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :650°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Hydraulic
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
MECHANICAL PRESS SIMULATION
Material :AlZn5.6Mg2.5Cu1.5
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :300°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Mechanical
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
Material :CK45
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :1050°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Mechanical
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
Material :Ti6Alv4
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :1200°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Mechanical
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
Material :CuZn40Al2
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :650°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Mechanical
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
HAMMER PRESS SIMULATION
Material :AlZn5.6Mg2.5Cu1.5
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :300°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Hammer
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
Material :CK45
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :1050°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Hammer
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
Material :Ti6Alv4
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :1200°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Hammer
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
Material :CuZn40Al2
Dimension :Height =100 mm, Diameter =100mm
Billet Temperature :650°C
Die Temperature :250°C
% Reduction in height : 50%
Press :Hammer
VIDEO
FORCE DURING UPSETTING PROCESS
VIDEO
Comparision
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